Woodworking

Just a month or so ago my shop looked like this, and getting to my bench required crawling over stuff including the tongue of the boat trailer, tripping over boxes for my husband’s toy business. Once I got to the bench, there was barely room to do anything.

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But then I decided to overhaul the Mustang, and I sold my boat (without ever getting it in the water! That’s the 3rd boat I’ve sold without ever using it!), we installed new LED lighting in the garage to brighten things up, and my husband cleaned up his stuff in the garage and re-organized. Then I unexpectedly sold the Mustang. Suddenly I had an empty, clean, well-lit garage.

I decided that now I have a garage back, I wanted to do some woodworking. Quite a few years ago I used to do scrollsaw work and intarsia and woodburning, and I wanted to do more. I like building things. Someday I’d like to build a new vanity for the bathroom, and do new countertops in the kitchen.

This spring I built this potting table to put on the patio and organize my gardening supplies. I found the plan on https://www.ana-white.com/woodworking-projects/simple-2×4-potting-bench

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So that really lit up my desire to build more things. For a long time I have had my eye on Steve Ramsey on Youtube – https://www.youtube.com/user/stevinmarin and his Wood Working for Mere Mortals channel. So I finally signed up for his online woodworking class – The Weekend Woodworker – https://theweekendwoodworker.com/introduction/

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The first project was to build this neat little rolling bench, which has been awesome! He includes project plans and how-to videos and videos on each skill and tool, and safety videos. It went together just as expected, except I chose not to install shelves because my old miter saw is so big it took up the whole bottom shelf by itself. Even though I already have two benches, having one I can move around has been really useful!

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Second project was this little patio sidetable. Each project builds on skills and introduces new skills. I’m really having fun, and I can’t wait for my next project. We are all still trapped at home during the pandemic, so it’s nice to have projects to work on. And my garage is so clean and roomy now. I’ve sorted through a lot of things I don’t need, some of which I’ve had saved for years and never needed.

I guess I am a minimalist. All the things I get rid of take a weight off of me. Although I loved the Mustang, we joked that it was my albatross, a la the Rhyme of the Ancient Mariner, and I was cursed to have it forever hanging around my neck. I couldn’t go forward and I couldn’t go back. It was so heavy, with the weight of being ‘my first car’, and the story that goes with it, one of the best stories a classic car can have! Now I have shook it off, and released myself from it. I have my garage space back, and I can do creative things of my choosing, and I am really loving it!

Goodbye Johnny!

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For the last few years I have been trying to sell my 74 Mustang Mach I, Johnny. My first car, which I hunted down and bought back 12 years after I sold it (Bought it in 87, sold it in 93, bought it back in 2005). My original goal was to fix it up and enjoy it, but I do not enjoy working on cars like I did 15 years ago (Dave argues I NEVER enjoyed it that much). So once I got it running, and it is an actual, drivable car, so hopefully safe from ending up abandoned in a junkyard, I have been trying to sell it. Every summer I try, people look at it, nobody wants to pull the trigger, and I’d fix up a few more things to make it better.

This year I again listed it for sale, and again got some interest but nobody wanted to deal with the engine problem, low compression on one cylinder. It needed a top-end rebuild. I could do it, I’d done it before, but I really didn’t want to. But since nobody else wanted to tackle it, I decided to make the commitment. I put my boat up for sale to make room in the garage, and someone snapped it up within a day (I guess I should have asked for more $$$). Now there was room in the garage, and I could tear the Mustang apart.

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I was ready to pull the heads when someone on the Mustang II forum said they were looking for a nice fastback with a 302, and I thought about it for a bit, and wrote to them and told them I had a nice one, and they could have it and ship it home to CA for under budget. They were not afraid to do the work on it. A deal was struck.

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He sent an inspector, and we used an online Escrow service, which was new for me. When it passed inspection he sent a transporter to pick it up. I had to say goodbye to the Mustang my Grandpa picked out for me. The interior I had put together, even the wheels I had hand painted.

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So much nostalgia to that car, but now it is off on it’s next adventure to it’s excited next owner, and that’s ok too. We are only caretakers for the cars that go through our hands, we have to hope the next owner takes care of them too, or at least has a lot of fun with them.

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I packed that car full of all the spare parts and bits I had kicking around, and when I got done I kept a spare pony emblem, and the housing for the original mirror which had been replaced. I put those together and made a memento to keep on my shelf. A little something to remember my unique yellow gold Mustang by.

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My little pony goes to a car show

I’ve been trying to sell the money pit, I mean Mustang, all summer (I kid because I love). Unfortunately people were not interested with the remaining issues, so I threw a bit more money in the pit and got a travelling mechanic to come fix a couple big ones – the failed neutral safety switch, and the carb adjustment that was causing it to not stay running. The carb issue turned out to be an air gap one the carb spacer. The old gasket blocked it, and when the paper gasket blew out, the location was not easily seen, and working on carbs is not my favorite thing to begin with.

So that got it running, and I took it to a cars & coffee to meet the local car folks.

Then I got busy and didn’t do much with it all summer. I did continue to try to sell it, but I think interest was limited because it has a burnt valve on one cylinder.

We have a car show coming up at work next week, so that got me in a car show mood. The local club had another show this weekend, and it supported a local police K9 unit, so I signed up.

It was a bit gloomy and misting rain this morning. The Mustang gave me no problems starting up and driving to the show.

I set up a note on my dash explaining how it was my first car, and put the sales brochure out too, opened to the Mach I page.

I was right across from the classic Mustangs.

There were so many nice cars there! Really nicely done classics and late-models. It was fun to see them all! Especially the hot rods!

This motor in a classic Cougar was awesome. I’d like my Mustang to look this nice someday. So clean!

I had a nice time visiting with other car owners. Some who built their own cars. I got some ideas for making my mustang better. A friend from work dropped by.

K9 unit was there to answer questions.

I was the only person there in my class, which was mistakenly labeled 1973-1978. It should have been 1974, the 1973 Mustang is the same as the 71-72. Because I was the only Mustang II there lots of people came by to look at it and tell me about how someone they knew had one years ago, one guy even said he had never seen one in real life!

Since I was the only one in this class, I got my first trophy.

It was enough fun I feel like I should keep working on the Mustang this winter. It would be nice to show up for the next big Mustang show with some progress to show and talk about.

Putting the Mustang back together

I have this Mustang. It primarily functions as a kayak rack in my garage, but that’s not really fair, because it actually runs and everything. It’s just that when I bought it in 2005 I stripped everything out to look for any rust issues. It didn’t have any! But all the parts went into storage, and ever since then it has looked like this inside.

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Beautiful!

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In 2016 my friend Jim did the lion’s share of the work to put in the new drivetrain and get it running again. I cleaned out the gas tank, put in new sending unit, painted the engine bay, and rebuilt the brakes, and handed it over to him to finish. So when I got it back it ran, but it looked like this. Still pretty exciting progress after ..ahem.. ELEVEN YEARS. Damn this has been a long project!

Last summer, I started putting in the new carpet. I started by laying down insulation.

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And I got to work on the carpet, but it was super hot, and really hard work, and nothing seemed to be cooperating, and one day I just walked away from it. Done.

Last week I saw a Facebook memory pop up that said I had been working on my carpet install a year ago that day! Dang! A year already?! Ok, I’ll get on it. So we pulled the kayak off of it and rolled it out into the driveway.

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My tools were literally still laying where I left them when I got frustrated with it last summer.

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Fine, lets put on some tunes and get to work. Car music for car chores.

I found the holes in the floor for the seat and marked those off, and figured out how much extra carpet there was. I trimmed the excess and put down the door sill trim pieces. Then I realized my real challenge was going to be remember how all this went together. Now it’s been 13 years since I took it apart!

No problem, Past Me has it covered.

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Every screw and bolt, meticulously documented and individually bagged. And I’ve managed not to lose any of it.

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But there’s so many parts, now my garage is full of interior parts I pulled down out of the rafters! My kayak is buried in them!

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Like, what the hell is this?

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Damn, Past Me is rockin’ this organization thing!

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Passenger B Pillar. It even tells me which end goes up.

So I took my big interior panels, which I bought last year to replace my originals which were literally crumbling to dust, and cleaned them up…

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And sprayed a fresh coat of paint on them. One of them was originally blue.

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While that was drying I worked on the seatbelts. I think these are kind of generic seatbelts. They fit into the old location like they were meant to go there. It’s unusual something works out so nicely.

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I wrestled the passenger seat into position and managed to get all four of the bolts through the holes in the carpet and the holes in the floorboard, and then laid down and reached under the car with one arm to tighten them completely by feel with the ratchet. This is the point in the project where I find myself laying on the ground, hot, exhausted, questioning every decision that has brought me to this point.

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But finally it is in and fastened down, the carpet is trimmed, the kickpanels are in, and that is enough for one day.

Day 2 – I put the rear quarter panel inserts from my original panels into the newly painted panels, because they were in better shape. These are deluxe interior panels, with burlwood inserts. They look snazzy and match the dash and door panels. It takes a bit of work to get them fitted and route the seatbelts, and finish installing those.

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Strangely enough, everything is fitting together nicely. I mean, I know it all belongs, but I’m still surprised.

I manage to install the upper trim pieces, since they are easily marked for me. Thanks, Past Me. You rock.

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I run out of daylight, but got a lot done.

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Day 3

With a little help from this:

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And a lot of trial and error

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I start getting the backseat installed. It is four pieces. The seat bottom, the seat back, a hinged metal panel the seat back fastens to, and a third piece that that panel locks into in the up position, and covers a gap when it is folded down. Plus these pieces have carpet attached to them, but the new carpet pieces do not have the reinforced attachment points the originals had. I make do by attaching them with contact cement. Then, after a bit of head scratching…

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That’s how I got my stuff to college back in the day. Everything I needed fit in the massive back end of the mustang!

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Two more pieces for the way back, just needed a little touching up to hide the scratches.

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And (except for the missing parking brake) it actually looks like a legitimate car again.

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Before the weekend is out I need to put more transmission fluid in it and test drive it, then Monday it is going to a shop to get it’s leak fixed. I’ll see if they can put the parking brake back in as well. And that’s most of the major stuff. Next I guess would be suspension rebuilds. And if we all survive that, and I win the lottery, maybe someday I’ll get it painted.

I feel pretty accomplished for three days of work in the evenings between after work and sundown. Thank goodness for long, hot summer nights. They feel like they were made for car projects! Maybe someday soon instead of working on this car, I can cruise down the road in my yellow/gold ponycar, wind blowing through my hair, Eric Carmen singing ‘Make Me Lose Control”. It will be 1988 all over again.

 

 

Johnny – My Miracle Mustang

I don’t normally post on this blog about the Mustang so much, because it has it’s own blog, and this is where I post home and family stuff. But this is big news, and Johnny IS family – and Johnny is running again. I sent him over to my friend Jim’s house in October, right before getting laid off from my job 😦 Jim did an amazing job of putting Humpty Dumpty back together again for as little $$$ as he could manage. Maybe this should be called the Bionic Mustang, because he is better, stronger, faster than ever before!

Jim squeezed a 302 under the hood. This is considered nearly impossible in some circles, because 74 Mustangs have a smaller engine bay that was never intended to hold a V8, in fact when I discussed it online someone had the gall to tell me I was lying because it was impossible! Nope, not impossible.

 

Either way, Johnny is my Miracle Mustang, because Johnny was my first car in 1987, and I sold it in 1993 shortly after we got married. Then I kicked myself for doing so for years while I bought and restored other Mustangs, until I couldn’t stand it anymore, and knowing that the odds were that someone had junked it and cut it up by then, I went looking for it in 2005. Thanks to help from other Mustang lovers online, I found it. I handed over the cash and brought my old friend home, not running. Then I proceeded to have rough times that stopped me from really spending the money on it that I wanted to for years, until I met Jim (completely coincidentally – he came to look at a part I had for sale – not even a Mustang II part, but he saw my pony in the garage and said ‘hey, I have one of those, and a bunch of extra parts too’). He had the parts, and the know-how to make it happen. And he is just an all-around awesome guy!

So I pulled the old drivetrain out, rebuilt the brakes, resealed the gas tank and cleaned out the fuel lines, and sent it over to his house. He did all the magic.

 

It’s got a ways to go before other people will be too impressed by it, but to me..sigh, I’m more than a little in love with this silly yellow Mustang that my Grandpa found for me 29 years ago! Back then I paid $1000 which I had saved up from my afterschool job at the pet store. Today, I’ve got more than that in the engine.

Here’s my reward:

https://player.vimeo.com/video/173540723
Mustang II – New 302 Engine from Stephanie Roberts on Vimeo.

Seeing it roll out of the garage under it’s own power for the first time since..well, it wasn’t running when I brought it home in 2005, so..first time in a LONG time. And it sure as heck didn’t SOUND like that back in the day!

A couple days later he declared it finished enough to go home. Still lots of work to do:

 

but it’s running and driving.

 

 

We rearranged the garage to make room. Now I have TWO completely impractical cars! Lucky me!

 

I started playing around with polishing off the oxidation to make it look a little nicer. I plan to take it to some cruise-ins this summer, even if it is ugly.

 

And I can even drive it on errands, like here where I drove it to the gym. It’s a real car now, it runs and drives!

So, that’s my amazing project Mustang. Mustang #7 for me, and yet also Mustang #1. It’s something so many car enthusiasts wish they could have – their first car, the one they drove their friends around in at school, the one they took their first dates in, and I’m so incredibly lucky to have sold mine, and then found it again. Not one ‘like’ it, but my actual, honest to goodness, first car. Grandpa never would have guessed I’d still have my yellow pony all these years later!

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Engine pulling day!

 

Let me kill the suspense right up front – the engine is still in the car.

 

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I scheduled ‘engine pulling day’ and put it on my calendar a month or so ago, hoping that if I set a deadline and said it would happen, it would finally happen. So on Saturday morning Dave and I went and rented the engine lift, brought it home, and then he had to go to rehearsal. I puttered around for a bit, and then our friend Scott (Daddy to the other two Eskimos who stay with us occasionally) came over and helped me get a bunch of stuff done to it. We pulled the driveshaft, disconnected the shifter, and pulled out a bunch of AC parts that were going to get in the way, including the carburetor, radiator and tranny cooler. We were definitely getting closer, but by the end of Saturday, we were pooped, and the engine hadn’t budged!

On Sunday Dave helped me, and we got the exhaust on one side disconnected, but the other side was being a bear about it, and wouldn’t budge. I was still sore from the previous day. I forgot how much exercise was involved – getting down on the floor, getting back up, crawling underneath, rolling around, scooting back out, stretching, pushing, pulling, shoving, lifting – I worked on the car for about ten hours, and I was drained by the end of Saturday. Sunday I was beat.

 

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Me, under the car, contemplating an inaccessible bolt…

So we gave up, doused the stubborn bolts with WD-40, and returned the lift without even assembling it. When we returned the lift to the rental place at Parkrose Hardware (a great, locally owned hardware store) we also picked up a few items I needed for finishing up organizing my tools, pegs and socket organizers. I got a new retractable droplight too. So my garage is pretty well outfitted now, and my hand tools are all hung up where I can easily access them, and can easily see if something is not where it belongs. I even seem to have extra room, which I wasn’t expecting considering I’m squeezing everything into a much smaller space than I had before.

 

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Having the tools mounted on the wall right in front of the car is really nice, it’s handy to grab a tool when I need it. The signs and license plates brighten it up a bit.

Today I went out in the garage after work, and looked at that engine, and thought about how defeated I felt giving up on Sunday. Then I saw a hose I thought I could remove. I put on my gloves and went for it. An hour or so later I’d removed several things, bagged and tagged them, and started plotting my next move. That’s when I realized that ‘Engine Pulling Day’ was a mistake. Putting pressure on my project wasn’t what I needed. Projects are supposed to be fun. It’s good that I got busy and finally made some progress, but renting the lift to try and pressure myself into achieving a BIG goal just made me miserable and defeated when I couldn’t do it. Today I was making tiny progress on my car, but most of all I was enjoying myself. I was blowing off a little steam, the gears in my head were turning as I figured out my next move, and that’s the stuff I really enjoy.

 

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We’ll rent the lift again some other time, when things really are all ready to go. Until then I will enjoy chipping away at the project, and sit out in the garage with my pony, dreaming about how great it will feel to drive it down the road, and know I made it happen. That’s the best part of the project, but a project like this isn’t all about the destination, it’s about the journey, and there’s no need to rush it.

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Busted, again

Our ‘new’ lawnmower had a catastrophic failure a couple days ago. It started by throwing a belt. I replaced the belt and couldn’t see anything wrong, but when Dave took it for a test run it started making horrible noises, so I took another look and found the bearing had blown apart on the big double pulley that runs the deck.

That assortment of bearings, snap rings, and spacers on the floor is what used to be the bearing assembly. The pulley itself got pretty chewed up too, so I ended up buying a new pulley as well. A bit of shopping around on the net brought the price from about $175 down to $120. I just have to figure out how it all goes together when the new parts arrive.

Just one more thing to keep me from working on the pony…

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Working on the car!

Working on my pony. I decided to stop ruining clothes every time I worked on it by buying the least flattering coveralls in the world. Well, what can you do, it’s hard to look glamorous when you’re up to your elbows in a greasy old engine! I do appreciate them when I have to crawl under the car though!

Today I got most of the hoses removed, along with the alternator. I got the fan shroud removed, but a hardline from the tranny to the radiator is holding up removing the actual radiator. I’m also still contemplating how to remove the power steering pump. I have the shop manuals for my car, but all the info on power steering says ‘all except mustang’ – that’s helpful!

If I can get the PS pump and the AC lines out of the way, I’ll be very close to being able to pull the engine. I’m thinking of pulling the engine separate from the tranny, leaving the tranny in place. My top secret goal would be to get the engine rebuilt and put it all back together enough to run and drive to the Mustang show at the end of July. Extremely unlikely, at my pace I won’t even have gotten the engine out by then, but a girl can dream!

Mustang – getting started

My poor mustang has been sitting ignored for too long, gathering dust and having stuff piled on it. So this week I have been cleaning up the garage, and working toward getting things organized enough to work on it. I set up shelves, got things stored away off the floor so there’s room to move, mounted the electric heater back up on the wall. And now it looks like this:

The pile of garbage by the front fender will go away next week on garbage day.

 

Cleaner and more organized than it’s been in quite a while.
 My first project will be to get the rusty, oily, mess of an engine out for rebuilding.

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My Mustang

My little pony has been sitting in the driveway under a tarp and a cover for a couple years. Last week I gave away my unfinished boat project, and now I just need to get the garage cleaned up and roll the Mustang back in there and get to work on it. I can work on anything that doesn’t require money. I’m sure there’s something I can get started on. So today I uncovered it to give me some inspiration to get working.

I also started a blog for it at

http://stephaniesmustang.blogspot.com/